INSTALLATION OF THE COPAL HEATING CABLE

Step to follow

Determinate the heated area.
The square footage of the heated area must be calculated.
heated area

The unheated area must be substracted from the total surface area of the room.

The unheated  substracted

Vérify on the  MODELS CHART and choose the cable where the corresponding surface square footage is equal to or slightly less than the net square footage of the room.
Determine your needs:
Two inches installation (50mm) = Main heating
Three inches installation (75mm) =  Secondary heating
120 ou 240 volts model .
(240 volts model is recommended for surface bigger  than 100 square/feet)

Select the cable

Materials need:
T-25 stapler with 7/16 ou 3/8 inch tack
Drill
Hammer
Screwdriver
Material need

Prevent a space or an hole to insert the cold lead in the wall and in the metal box of the thermostat.
If your wall is already finished, you must install a rop or something to pull the cold lead and the sensor to the metal box of the thermostat at the end of the installation.

Space for the cold lead

Drill two holes  of 1/2 inch deep by 2 inchs  long to insert the two rubber splice, one at the start and one at the end of the cable.
The splice can also be installed in the bottom of the wall.
location of the already maded splice

next

Clean the dirt on the floor.
Vacuum-cleaner

Vacuum-cleaner

Beginning the installation

Beginning the installation

Fix the strap with a stapler or self-adhesive tape when you have a concrete floor.Using a spray contact glue will improve the adhesion to the floor.
Fixation

strap

strap with self-adhesive tape

Insert the heating cable on the strap.

Installation

Installation

Installation

Installation

The installation can be done without the strap, mark the floor each two inches or three inches according  your needs.
installation without strap

installation without strap

installation without strap

installation without strap

installation without strap

Installation finished.
Staple the wire each four feet to ensure that the cable will stay in place.
installation finished


installation finished

Install the sensor between two heating cable near the thermostat.

Sensor between two heating cable
Insert the cold lead and the sensor  in the wall up to the junction box with the help of your rop installed before.

cold lead


cold lead


cold lead

Installation finished, protect the wire with a standard metal plate.
Finition

Finition


Finition

Finition

Cold lead metallic ground
Unsheathe  3 or 4 inches of the metallic ground of the cold lead with something pointed and fix it to the screw of the metal junction box.

Ground of the cold lead


Ground of the cold lead

Ground of the cold lead

Resistance test must be done with a multimeter.

Resistance test

It's not an obligation but the utilisation of self-nivelling concrete is recommended .
The installation of the ceramic will be more easy.
It will nivell your floor.
There is less chance of accidentally nicking the cable with the
trowel. It is much easier to ensure the tiles are layed level.
It protect the cable.

self-niveller

self-niveller

self-niveller

self-niveller

The COPAL cable is very small so it need a thin lay of self-nivelling concrete : 1/8pouce(3mm)
self-nivelling

self-nivelling

self-nivelling